A focused product built around practical decisions and constraints.
The focus is practical and concrete, with enough detail to avoid a generic teaser. This option is for teams that already know their extraction layout but need a second pair of hands during commissioning.
We walk through the first calibration pass on your cyclone collector and pneumatic lines. This includes verifying sensor placement, checking that pressure taps are free of debris, and confirming the baseline readings match your filter media specifications.
The session is structured around your existing ductwork, not a generic checklist. You decide which branches to prioritize based on current production load.
Setup time depends on how many pick-up points you want to balance. A single cyclone with four branches typically takes a full shift. Larger systems with multiple collectors need two visits so we can compare readings under different production conditions.
You will need to provide access to the filter housing and a safe working platform near the pressure taps. We bring our own manometers and calibration equipment.
A written summary of the baseline readings, the adjustments we made to blast gates, and a list of recommended follow-up checks. You also get a simple log sheet format for tracking pressure differential trends between our visits.
If we spot a filter that is close to its permeability limit, we flag it in the report so you can plan replacement without interrupting production.
Tell us about your system layout and we will confirm availability and scheduling details.
Client feedback
"We stopped guessing when to change filter bags. The quarterly ΔP reports caught a developing blockage in our secondary cyclone before it cost us a full shift. The remote checks are thorough, not just a checkbox."
Maintenance lead, grain mill
Free State, South Africa
"The monthly airflow summaries are clear and the recommendations are specific to our line. They flagged a branch imbalance we had ignored for months. Fan load dropped noticeably after we fixed it."
Plant engineer, woodworking facility
Western Cape, South Africa
"The calibration log is the part we use most. Every sensor reading is dated and compared to the previous cycle, so we can show auditors exactly what changed and when. That alone is worth the retainer."
Compliance officer, grain elevator
North West, South Africa
This is the follow-up layer after the starter kit and guided setup are in place. It covers scheduled pressure differential reviews, filter permeability tracking, and a shared calibration log that keeps your extraction system predictable. The focus is on catching drift early, not reacting to failures.
What is included